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Corvair Chassis Shop Manual December 1964
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I 00 11 51 4 1 52 53 s 1 54 7 8 vl 00 4 43 I f 411111 42 1 10 4 so 49 48 xo 47 46 50 45 44 3 3w 38 34 I 3 Fig 7A 13 Manual rarun 1 Input Shaft 16 Clutch Gear 2 2 Mairlshaft Bearing 17 Snap Ring 31 3 Moinshaft Bearing Retaining 18 Clutch Gear Bearing 3 Ring Retaining Ring 3 4 Snap Ring Selective 19 Clutch Gear Bearing 3 5 Thrust Washer 20 Front Cover Gasket b Second Speed Gear 21 Front Cover 7 Mairahaft 22 Front Cover Mounting Bolt 3 8 First and Reverse Sliding Gear 4 Used 34 9 Synchronizer Ring 23 Manual Shift Selector Sho 3 10 Snap Ring 24 Shift Finger 31 11 Second and Third Speed Clutch 26 Shift Finger Attaching Bo l 3 12 Snap Ring and Lock Washer Assembly 4 13 Synchronizer Ring 27 Second and Third Speed Sh ft 4 14 Mainshaft Rear Pilot Bearings Fork 4 and Spacer 28 Second and Third Speed Shift 4 15 Mairahaft Front Pilot Bearings Fork Shaft and Spacer 4 Insert first and reverse fork shaft through case slip fork on shaft and secure fork to shaft with roll p fig 7A 18 5 Install interlock in detent cavity fig 7A 19 6 Insert second and third fork shaft through case and slip fork fig 7A 20 onto shaft Twist shaft so its interlock groove is 90 degrees from the interlock then fully insert shaft and twist the shaft so the interlock notch is engaged by the interlock Now secure shift fork to shaft with roll pin 7 Insert detent ball and spring for second and third shift fork then install detent cavity cover and gasket 12 la 14 15 9 31 16 30 17 18 19 t 28 2 27 20 J 26 21 2 r 24 v l i 36 37 23 tission Exploded View 0 Detent B611 44 Reverse Idler Gear Shaft Lock Detent Spring Pin I Roll Pin 45 Countergear Shaft Interlock 46 Countergear Front Needle t Roll Pin Thrust Bearing Washer L First and Reverse Shift Fork 47 Countergear Front Needle Shaft Bearings i Detent Spring 48 Countergear i Detent Ball 49 Countergear Rear Needle F First and Reverse Fork Bearings and Thrust 3 Transmission Case Washer Pipe Plu 2 Used 50 Thrust Washer Detent Gop Gasket 51 Reverse Idler Gear Bearing Race I Detent Cap 52 Reverse Idler Gear Bearing Top Cover Torrington 3 Top Cover Attaching Screws 53 Reverse Idler Gear 8 Used 54 Reverse Idler Shaft 8 Place some cup grease in the roller bearing area of eac4 end of the countergear and install the 25 rollers in each end The grease will hold the rollers in place while installing fig 7A 21 9 Insert J 5777 in countergear 10 Apply grease to bearing thrust washers and countergear thrust washer and place one of each at each end of dountergear Tab on each thrust washer should be posltioned so as to align with notches in case 11 Insert the countergear with J 5777 in transmission caso and rest it on bottom of case